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InteliSENS® DG1000 Series

InteliSENS® DG1000 Series

Non-Contact Diameter Measurement

The InteliSENS® DG Series Precision Laser Scanning Measurement Gauges are designed for use in a wide range of processes and applications. Measure Diameter, Multiple Diameters, Height, Width, Gap, Hot Products or Soft Products using a range of fixtures and software applications. The InteliSENS DG Series of gauges can be used to measure moving products such as hose, tube, pipe, paper- tube, steel bar, wire and cables during the manufacturing process. Alternatively the DG Series of gauges can be used for measuring static or moving discrete parts during quality inspection processes.

InteliSENS DG Series gauges are Smart Sensors for use in your Industry 4.0 environment. Access all the measurement and diagnostic data directly from a PLC, PC or Mobile Device using wired or wireless connectivity.

Features

  • Accurate, Linear, Repeatable
  • In Process or Off Line Applications
  • Stand Alone or Integrated Device
  • Multi Segment Measurement
  • Wired and Wireless Connectivity
  • Industry 4.0 Smart Sensor

DESCRIPTION

Performance

DG1030 DG1060 DG1130
Minimum Diameter 0.1mm
3.9mil		 0.4mm
16mil		 0.5mm
20mil
Maximum Diameter 25mm
5/8″		 55mm
1 3/16″		 125mm
2 23/64″
Scan Speed
600 Scans per Second		 Resolution
0.0001mm, 0.000004inch		 Measurement Mode
Diameter, Gap, Edge		 Units
mm, inch

Measurement Technology

Proton Products InteliSENS® DG series diameter gauges rapidly scan a laser beam across the object under measurement. The laser beam is focused by a receiving lens onto a photodiode and the electrical signal digitally processed by a Proton-designed FPGA processor. The time duration for which the object obscures the laser beam is directly proportional to the object diameter.

Connectivity

Analogue input 0 -10vdc
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Pulse Input 250kHz max frequency, 30v or 50v max pulses on two distinct input
Required for Helix Mode, Tolerance Location and Optional SMFD and PI feedback diameter control

Maximum Voltage 24Vdc Current 1A
Gauge OK, Upper Tolerance, Lower Tolerances, Single Measurement Flaw Detection(SMFD)

RS232 MODBUS RTU, PROTON ASCII code or Label Printer
USB using RS232 – USB Converter Cable
RS485 MODBUS RTU, PROTON ASCII code (Not available with PROFIBUS)

Connects to Proton Products Cdi Display

Connect to a PLC using PROFIBUS, PROFINET, or EtherNet I/P, data update rate up to 500/sec. Flexible Data Configuration, Big Endian, Little Endian

Ethernet selectable between OPC-UA and Modbus

Connect to a PC or Mobile Device using WiFi 2.4G and use the Proton Products Gauge App available for iOS and Android. Ideal for gauge configuration and diagnostics

Gauge Head Add on Hardware

3 analogue (±10V) outputs can be set to X, Y, Z axis output for 2 and 3 axis gauges. Average diameter, diameter error, ovality and ovality error.

Feedback Control monitors the actual measured diameter compared to a Preset Value and provides a Control Output Signal that can be used to trim the motor output and maintain the product diameter within the Preset Value.

Gauge Head Add on Software

The DGK10k scanning option upgrades the standard gauge to a Super High scan rate, Ideal when used with SMFD Single Measurement Flaw Detection. Each scan takes just 1ms to obtain and output a new diameter reading.

Maximum, Minimum, Mean, Standard Deviation, Cp, Cpk is collected during a selectable time or length period. The results are updated on the SiDi CDi4 Universal Display, PCIS Software and can be transmitted digitally.

Statistical Process Control (SPC) enhances the Feedback Control option. Statistical Process Control, “measures” Process Capability and automatically adjusts the control set point to maximize material savings while maintaining control within upper and lower limits

Fast Fourier Transform (FFT) analyzes the diameter data for periodicity. Providing Amplitude verses Frequency data and a graphical representation on the SiDi CDi4 Universal Display Unit or PCIS Software.

Single Measurement Flaw Detection (SMFD) analyzes each individual measurement and compares it with the running average. If a Single Measurement is greater than the running average and above or below a threshold value a Flaw is Detected.

Electrical and Operating Requirements

DGK3030 / DGK3060

Power Supply
100 – 240 VAC		 Power Consumption
150W		 Operating Temperature
5c – 45c (41-113F)		 Environmental Protection
IP 54

Size & Weight

DG1030

Height
720mm (10.6”)

Width
315mm (12.4”)

Thickness
472mm (18.6”)

Weight
25 kg (55.1 lbs)
DG1060

Height
720mm (10.6”)

Width
315mm (12.4”)

Thickness
472mm (18.6”)

Weight
25 kg (55.1 lbs)
DG1130

Height
720mm (10.6”)

Width
315mm (12.4”)

Thickness
472mm (18.6”)

Weight
25 kg (55.1 lbs)
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